Vision Laser Cutting Machine for Sublimated Polyester Cricket Jersey / Polo Shirts

Intelligent High-speed Precise Positioning Vision Laser Cutting System, Recommended Models

 
CJGV-160130+80AF / CJGV-160200+100AF with 150 watts CO2 RF laser + elastic fabric feeder (double roller feeder SSG170) + VisionLaser software + laser generator extended warranty to 18 months

How Vision Laser Works on Printed Fabric?

1. Large format recognition and continuous flying cutting 

This function is for patterned fabric precisely positioning and cutting. Various graphics printed on garment fabrics with digital printing. In the subsequent of positioning and cutting, material information extracted by the high-speed industrial camera (CCD), software smart identification closed outer contour graphics, then automatically generates the cutting path and finish cutting. No need of human intervention, it can achieve continuous recognition cutting of the entire roll printed fabrics.

I.e. by large format visual recognition system, the software automatically recognize the contour pattern of the garment, and then automatic contour cutting graphics, thus ensuring accurate cutting of the fabric.

Advantage of contour detection

• No required the original graphics files
• Directly detect roll printed fabrics
• Automatic without manual intervention
• Identification within 5 seconds on the whole cutting area

2. Printed Marks Cutting 

This cutting technology is applicable to a variety of patterns and labels precision cutting. Especially suitable for automatic continuous printing clothing contour cutting. Marker point positioning cutting no pattern size or shape restrictions. Its positioning is only associated with two Marker points. After two Marker points to identify the location, entire format graphics can be precisely cut. (Note: arrangement rules must be the same for each format of the graphic. Automatic feeding continuous cutting, to be equipped with feeding system.)

Advantage of printed marks detection

• High precision
• Unlimited for the distance between printed pattern
• Unlimited for printing design and background color
• Compensation of processing material deformation

3. Stripes and Plaids Cutting

CCD camera, which is installed in the rear of the cutting bed, can recognize materials information such as stripes or plaids according to color contrast. The nesting system can perform automatic nesting according to the identified graphical information and cut pieces requirement. And can automatically adjust the pieces angle to avoid stripes or plaids distortion on the feeding process. After nesting, the projector would emit red light to mark the cutting lines on materials for calibration.

Why Vision Laser Cutting Printed Fabric? 
 

 Precise. High precision, smooth cutting edge, no fraying, no need to rework on cutting edges.
 Clean. Non-contact laser process. No need to glue paper onto textile, avoiding manual pollution during scissors cutting process.
 Faster. Laser cutting speed up to 600mm/s. Automated production process with conveyor and auto-feeding system.
 Versatile. Cut a variety of materials, like polyester, polymide, cotton, lycra, PVC, vinyl, etc.
 High flexibility. Cutting different shapes simultaneously.

 Save time, save materials, and save labor cost.

Vision Laser Cutting Solution

 Large format flying recognition. 5 seconds to identify 1.6m x 3m. When conveyor belt feeding, the camera can quickly identify printed fabric, or stripes, plaids fabric in real-time and then the cutting information transmitted to cutting machine. After cutting an entire format, processing will repeat the same process.

 One machine can cut 500-800 sets of clothing per day. The whole process without human intervention. With auto feeding system, scanning contour extraction, feeding and cutting finished at one time.
 Good at dealing with complex graphics. Specializes in the processing of elastic material. Edge clean, soft, tidy, automatic sealing edge, high accuracy.

Machine Features 

1. Vision System is equipped with high quality camera, LED lamp, control cabinet and encoder.
    1.1 Vision System has four functions:
           1.1.1 Automatic contour extraction;
           1.1.2 Printed Marks positioning cutting;
           1.1.3 Stripes and Plaids matching;
           1.1.4 Irregular fabric marker making 
2. Machine body adopts full steel welding structure. High reliability.
3. Half flying optic path. High cutting speed, high efficiency.

4. Top brand motion guide rail and belt. High performance.
5. Negative pressure working platform ensures cutting material flat adsorption
6. Top and bottom exhausting systems

Main Technical Parameters